Company News

Steelhead Composites Goes International Thanks To Small Business Grant From Colorado

GOLDEN, Colo. (CBS4)– The State of Colorado is looking to help more small businesses reach international customers. The State Trade and Expansion Program hands out hundreds of thousands of dollars each year.

steelhead composites small business grants

(credit: CBS)

“It’s been instrumental in adding to our customer base internationally,” said Andrew Coors, the CEO of Steelhead Composites. “If we didn’t go to these shows people would know we exist and they wouldn’t know our capabilities.”

Andrew Coors steelhead composites small business grants

Andrew Coors (credit: CBS)

Steelhead was set up in Colorado seven years ago. The company specializes in making metal containers that are filled with liquid or gas at high pressures.

steelhead composites small business grants

(credit: CBS)

“By being able to shave off a tremendous amount of weight and still have the same safety and hold the same pressure as a steel alternative, we allow our customers to do stuff in a lighter, safer way,” Coors said.

steelhead composites small business grants

(credit: Steelhead Composites)

Earlier this week Steelhead Composites was in Singapore at a trade show getting products in front of potential buyers.

steelhead composites small business grants

(credit: CBS)

“The STEP program has been fantastic because it’s allowed us to exhibit at trade shows and go to trade shows that otherwise our small budget would not allow,” Coors said.

steelhead composites small business grants

(credit: Steelhead Composites)

The company also attended a show in Germany earlier this year. It now has over 100 customers in 26 countries. There are only 23 full-time employees.

steelhead composites small business grants

(credit: CBS)

“For the economy to grow we need to export products. and not just export to surrounding states. We have to export to other countries,” Coors said. “We’re not known as a manufacturing state; we’re not known as a high-tech state internationally as much as we should. So, it’s good to show we’re doing things other than just being a destination for skiing to the international community.”

The state is looking to help more companies. Last year 50 companies used grant money to go to shows in Germany and Mexico. The Office of Economic Development and International Trade helps administer the STEP grant with the U.S. Small Business Administration. There are application guidelines.

JEFF TODD

“Gold Leader” in the Colorado Environmental Leadership Program

Golden, CO, August 2, 2019 – Steelhead Composites, LLC was notified that the Colorado Department of Public Health and Environment has selected Steelhead as a “Gold Leader” in the Colorado Environmental Leadership Program (ELP).

 

The Environmental Leadership Program (ELP) is a voluntary program that encourages and rewards superior environmental performance that goes beyond the requirements of environmental regulations and focuses on the larger goal of sustainability. The program is open to all Colorado businesses, industries, offices, educational institutions, municipalities, government agencies, community, not-for-profit and other organizations.

 

“Steelhead Composites manufacturers products integral to clean mobility and decarbonization, but it’d be hypocritical if we didn’t manufacture these products in the cleanest way possible.” said Curt Honcharik, head of Steelhead’s Quality department, “That we are recognized as one of Colorado’s environmental leaders shows our commitment to sustainability and continuous improvement.”

 

Currently, the program consists of three tiers, Bronze, Silver and Gold; Steelhead has achieved the Gold Leader standard, which includes a rigorous assessment of Steelhead’s environmental management system.

 

The award ceremony for the 2019 winners will be held on October 1, 2019.

 

About Steelhead Composites, LLC: Steelhead is a global leader in the manufacturing of pressure vessels used in weight sensitive applications, with full service, in-house design, testing, prototyping and production capabilities. Steelhead has ISO 9001 and AS 9100 quality management systems and a ISO 14001 environmental management system.  Steelhead Composites’ patented designs allow Steelhead to compete across all industries with pressure vessels and hydrogen storage options for certified zero-emission fuel cell applications.

NASA selects Steelhead for SBIR Phase 1 for “Ultra-lightweight, All Composite Conformal Pressure Vessel

NASA selects Steelhead for SBIR Phase 1 for “Ultra-lightweight, All Composite Conformal Pressure Vessel”


PROPOSAL NUMBER:
 19-1- Z4.03-4154
SUBTOPIC TITLE:
 Lightweight Conformal Structures
PROPOSAL TITLE:
 Ultralightweight, All Composite Conformal Pressure Vessel

SMALL BUSINESS CONCERN (Firm Name, Mail Address, City/State/Zip, Phone)
Steelhead Composites
500 Corporate Circle, Suite O
Golden, CO 80401- 5632
(720) 524-3285

Principal Investigator (Name, E-mail, Mail Address, City/State/Zip, Phone)

Name:
Dr. Kaushik Mallick
E-mail:
kmallick@steelheadcomposites.com
Address:
500 Corporate Circle, Suite O Golden, CO 80401 – 5632
Phone:
(720) 524-3360

Business Official (Name, E-mail, Mail Address, City/State/Zip, Phone)

Name:
Dr. Steven Arzberger
E-mail:
sarzberger@steelheadcomposites.com
Address:
500 Corporate Circle, Suite O Golden, CO 80401 – 5632
Phone:
(720) 933-9136
Estimated Technology Readiness Level (TRL) : 
Begin: 1
End: 3
Technical Abstract (Limit 2000 characters, approximately 200 words)
NASA Space Technology Mission Directorate (STMD) and Lightweight Structures and Materials PT are leading advancements to affordable space exploration. This includes beyond Low Earth Orbit (LEO) space exploration requiring innovative lightweight and multifunctional structure concepts. Conformal designs offer enabling mass and volume efficiencies and, multifunctional potential. Steelhead Composites (SHC; Golden CO) – a domestic leader in composite pressure vessel manufacture – will leverage capabilities in design, test, build and manufacture to realize conformal pressure vessels for cryogenic liquid storage and/or as habitable cavities. SHC ultralightweight, all composite (Type V) pressure vessel (> 30% mass reduction) are planned as manufacture-friendly products to efficiently fill non-traditional geometric volume and, serve to influence future spacecraft designs (e.g., lunar landers, Mars landers, habitat modules and ascent vehicles). This program will develop structural design concept studies (Phase I), including a manufacturing assessment and a systems benefits examination, to realize mass, volume and cost savings for deep space exploration. In Phase II, pressure vessels will be fabricated and evaluated, on a scale that is representative of full-scale manufacturing. All efforts will be performed to realize commercial products, for fabrication according to SHC’ AS9100 and ISO14001 (environmental) standards.
Potential NASA Applications (Limit 1500 characters, approximately 150 words)
Conformal designs offer enabling mass and volume efficiencies and, multifunctional potential that are applicable to NASA applications. Conformal ultra lightweight, all composite (Type V) pressure vessel designs will serve to influence future spacecraft designs including, for example, lunar landers, Mars landers, habitat modules and ascent vehicles.
Potential Non-NASA Applications (Limit 1500 characters, approximately 150 words)
Conformal designs offer enabling mass and volume efficiencies and, multifunctional potential that are also applicable to non-NASA applications. Nearly all transportation applications would benefit from fuel storage containers that offer increased energy efficiencies. For example, pressure vessels that can store more hydrogen at minimum mass are highly desirable to the automotive industry.
Duration: 6

Form Generated on 06/16/2019 23:25:28

Combined Propellant/Pressurant Vessel (CPPV) Concept

Introducing Steelhead’s lightweight, low cost, simple and safe propellant concept

SECTION 1: BACKGROUND

 

A common design for launch/space (i.e., rocket) propulsion involves liquid propellants. In this application, often there is a gaseous pressurant stored in a Composite Overwrapped Pressure Vessel (COPV) at high pressure, and a diaphragm tank for the propellant. These diaphragm vessels have been in the market for decades and are a proven technology.

The gas stored in the pressurant tank is released into the propellant (or oxidizer) vessel and forces the propellant/oxidizer on one side of a diaphragm (acting as a barrier) and releases the propellant.

Figure 1. A liquid propellant-based propulsion system design, inclusive of a diaphragm-tank (center) for propellant storage and expulsion

 

The materials used for oxidizer and propellant are generally quite toxic, corrosive, caustic, often carcinogenic and have adverse material interaction effects. In the diaphragm application briefly described above, the material interaction is paramount and traditional elastomer materials do not work.

The ideal bladder materials would be chemically inert, impervious to the propellants and the pressurant, sufficiently strong and resistant to damage by repeated sharp creasing, and capable of fabrication into the shapes and stiffnesses needed to control folding. No such materials are available for most common propellants. JPL Technical Report 32-899

Thus tanks that need discharge or expulsion of propellants are complex, extremely expensive and in tight supply to the aerospace community. Elastomeric materials for diaphragm tanks which satisfy the compatibility with propellants are themselves proprietary. Tanks without a diaphragm require a Propellant Management Device (PMD), which are often complicated and expensive to reduce sloshing and provide propellant to the engine.

As there is increased attention in space launch, satellite launch etc., a new propellant tank designed is desirable with enhanced safety, increased simplicity and a much-reduced cost. Steelhead Composites offers this solution in a piston vessel which we call the Combined Pressurant/Propellant Vessel (CPPV).

Figure 2. A simplified liquid propellant-based propulsion system design, inclusive of a Steelhead CPPC (left) for propellant storage and expulsion.

 

Our invention utilizes a composite pressure vessel body and a piston chamber that is disposed within the interior space of the vessel body (see cover page image). The piston chamber acts as a piston accumulator. However, unlike conventional pistons, the piston chamber does not require a thick steel cylindrical member to support the structural load. The majority of pressure exerted by the fluids in hydraulic pressure accumulator of the invention is carried by the vessel body and not the piston chamber itself.

Figure 3. Cross-sectional Steelhead CPPV diagram.

SECTION 2: MOTIVATION

 

Diaphragm tanks have many advantages. First, they are easy to operate. Principally, the gaseous pressurant exerts pressure against the elastomeric diaphragm and expels liquid propellant through the outlet port. Second, diaphragm tanks are inherently reliable because of their operational simplicity. Third, unlike tanks containing surface tension propellant management devices (PMDs) that require extensive functional validation through analyses, there is no need to perform functional analysis for diaphragm tanks. For these reasons, diaphragm tanks are popular on many LEO, MEO, and exploration missions.

However, there are disadvantages to diaphragm tanks. First, as tank size grows in diameter or height, the diaphragm size must grow accordingly, and the mass increase might render the diaphragm tank option unattractive as compared to a PMD option. Second, there are size limitations. The current equipment produces diaphragms up to 1001 mm (39.4 in) in diameter and 613 mm (24.1 in) in height. Although it is possible to use a larger equipment to mold larger diaphragms, the mass penalty from the larger diaphragms usually does not favor this option. Review of ATK Diaphragm Tanks – 2018

There has been little motivation to innovate on diaphragm propellant tanks as they have a strong space legacy and a relatively few number of propellant tanks are demanded at any time. Steelhead decided to suggest our piston accumulator technology to the propellant market based on the following events:

  1. New propellant chemicals require interaction analysis with diaphragm materials and may not be compatible.
  2. We have received requests for lower cost propellant solutions
  3. Safety is paramount and our piston would be serviceable, unlike diaphragms and should be inherently safer.
  4. Design envelopes do not always favor the spherical shape of diaphragms
  5. A combined pressurant/propellant tank would alleviate needs for pumps, anti-sloshing devices and plumbing.

Steelhead Proposed Solution — use composite piston design to simplify the design, to house both the pressurant and propellant for either monopropellant systems or oxidizer as a simple, single solution.

In this concept, the piston sleeve could be made of any material removing concerns about propellant interaction. The sleeve could be made very thin wall and the piston light-weighted accordingly as it is merely a barrier.

The working gas (helium, nitrogen) would be pressurized in the external chamber will be in isostatic pressure with the propellant. The pressurant gas would be isolated from any propellant and the composite vessel would hold all of the pressure providing structural integrity during operation, thus a very intriguing rocket propellant tank.

The material compatibility issues would be decreased, safety increased, and it could simplify vessels by eliminating anti-slosh devices because the propellant/oxidizer would always be under pressure and gas free.

 

SECTION 3: TECHNICAL APPROACH

 

 

The concept of CPPV the lightweight combined propellant/pressurant tank with a piston is explained with the help of the figures and claims below:

 

The cylindrical piston chamber that houses the reciprocating piston is enclosed within a composite overwrapped pressure vessel (COPV). The reciprocating piston and piston sleeve can be made out of metal, composite, ceramic, reinforced polymer or a combination thereof, but can be lightweight and think walled. the large port opening COPV is the pressure holding structure. In case of COPV the port opening are facilitated by high strength polar boss integrated with the liner and composite structure; the cylindrical piston chamber is inserted into the pressure vessel through the port opening.

The piston chamber contains a compressible gas on one side, such as helium or nitrogen which is kept separate from the propellent by the reciprocating piston. The radial seals separates the pressurant and the propellant in the two compartments. After insertion inside the pressure vessel, the cylindrical piston chamber is sealed against the polar opening using radial seals. This prevents leakage of gas or fluid past the port opening of the pressure vessel. The annular area between the cylindrical piston chamber and the structural shell that is filled with the pressurant gas.

A communication pathway exists between the compartment containing compressible gas and the annular area between the piston chamber and the structural shell. This can be accomplished by allowing holes or slits in the piston chamber on the gas compartment side. The pressure in the compressed gas is structurally supported by the structural shell, a plastic/metal/no liner with composite reinforcement.

The reciprocating piston slides towards the gas compartment and compresses the gas when more propellant enters the piston compartment. The piston reciprocates immediately to compress the gas and bring equilibrium in pressure between the gas and fluid. Energy is stored in the compressed gas and when the valve opens for the propellant, the piston fills the gap to ensure that the pressure on the gas is always in equilibrium with the pressure of the propellant.

The cylindrical wall of the piston chamber is in neutral equilibrium since there is zero pressure differential between the inside and outside of the cylindrical chamber wall, thus the piston chamber can be made from thin walled metal, ceramic, polymer or composite to ensure material compatibility.

With this novel design, the internal diameter of the piston chamber can vary, allowing a differing ratio of pressurant to propellant, including to allowance of a very large (70-85%) piston sleeve compared to the internal diameter of the pressure vessel and thus a high volume of propellant.

Unlike monolithic and isotropic material like steel, a composite overwrapped pressure vessel with a large port opening can be designed to withstand very high internal pressure. This is enabled by an optimized design of the structural shape and composite layup such that the composite material is adequately and optimally placed to support the internal pressure

SECTION 4: TECHNOLOGICAL READINESS

 

The application of Steelhead’s CPPV from fluid power to space propulsion will require additional investment and investigation, in particular for sealants for the reciprocating piston. That said, for conceptual demonstration, we produced a prototype piston to test the design. For demonstration, we employed a test prototype and inserted a plastic piston sleeve with rubber stopper.

 

The design is structurally sound, and with minimal investment, could disrupt the propulsion industry with a safe, low cost, simple and efficient lightweight solution. The current technology readiness level is therefore relatively high at about 3/4. There are no material technical hurdles but there are significant testing requirements before the solution would be applicable to rocket propulsion. The potential payoff however, would be significant in terms of ease of use, cost and safety.

 

APPENDIX A. Steelhead CPPV Brochure

 

Steelhead_Propellant Solution

 

 

STEELHEAD COMPOSITES ACHIEVES 14001:2015 ENVIRONMENTAL CERTIFICATION

STEELHEAD COMPOSITES ACHIEVES 14001:2015 ENVIRONMENTAL CERTIFICATION

Steelhead Composites practices corporate environmental sustainability with new certification

 

Golden, CO – Steelhead Composites, a leading provider of composite overwrapped pressure vessels and composite structures, is pleased to announce receipt of its ISO 14001:2015 Environmental Management System certification. ISO 14001 is a global standard and through the certification process, Steelhead Composites has earned accolades for its commitment to measure and reduce the impact on the environment.

 

The ISO 14001:2015 certification exemplifies Steelhead Composites commitment to identify the environmental impact of its operations, adhere to regulatory requirements and take a systematic approach to continuously improving performance.

 

“At Steelhead, we design and manufacture products to change the world for the better, including many products which are used in zero-emission systems” said Andrew Coors, CEO of Steelhead Composites. “Our culture is based in sustainability, minimizing our negative impact on the environment and holding ourselves to high standards of responsibility.”

 

“Nestled in the foothills of Colorado, we are surrounded by pristine environment and celebrate an active, outdoor lifestyle within our company” said Curt Honcharik, Director of Quality. ” Steelhead has chosen to pursue the 14001 certification to show our commitment to reducing our impact on the environment and continuously improving our footprint.”

 

Steelhead Composites’ Environmental Policy, available on the corporate website, states: “The environment, along with its resources, provides the foundation on which businesses and communities are brought together to innovate, grow and co-exist. In turn, all partners in this relationship have a responsibility to support and sustain the environment while continually reducing their impact. As a community partner, Steelhead Composites pledges to limit adverse effects to the environment through its products, processes and operations by:

 

  • Minimizing pollution, non-recyclable waste and energy usage
  • Considering the wider environmental impact of our product designs, manufacturing process and final products
  • Encouraging environmental sustainability among subcontractors and vendors
  • Meeting or exceeding all local, regional, federal and customer-imposed environmental regulations and obligations
  • Defining company goals and key performance indicators related to environmental objectives
  • Educating, training and motivating employees on this policy and the importance of sustainable environmental practices
  • Making its environmental policies, practices and results available to the community
  • Continually improving the Environmental Management System
  • Obtaining senior management commitment to ensure the company culture prioritizes the protection of the environment

 

About Steelhead Composites  
Steelhead Composites is a world class advanced manufacturing company, based in Golden, Colorado (USA). Steelhead is dedicated to the design, manufacturing and testing of specialty lightweight composite pressure vessels to be used for weight-sensitive energy and fuel storage applications. Our specialties include lightweight bladder, diaphragm and piston accumulators, hydrogen storage vessels for fuel cells, gas storage and transport, and other composite structures. We also offer a full array of technical services in vessel design, metal spin forming, filament winding, prototyping and testing of high pressure vessels.

Our patented technologies and engineering know-how in composite pressure vessels enable us to develop and certify products specific to customer needs. Steelhead prides itself on being able to deliver reliable, safe and custom vessels within a set, and often short, timeframe by relying on our in-house experts and dedication to manufacturing excellence. This allows Steelhead to bypass the traditional vendor / customer relationship by being more of a strategic partner to our customers through active participation in the development and launch of new products.

 

For more information, visit www.steelheadcomposites.com

 

Contact Steelhead Composites  
Marisa Veni Sundy, Director of Business Development
Phone: +1-720-524-3360 / Email: msundy@steelheadcomposites.com

 

STEELHEAD COMPOSITES INCREASES METAL SPIN-FORMING CAPABILITIES

STEELHEAD COMPOSITES INCREASES METAL SPIN-FORMING CAPABILITIES

Steelhead Composites announces ability to spin- form liners, bottles and vessels in titanium, stainless steel and carbon steel

 

Golden, CO – Steelhead Composites, a leader in composite overwrapped pressure vessels, has grown internal capabilities in metal forming outside of aluminum by successfully manufacturing cylinders using carbon steel, seamless stainless steel and titanium.

 

“We have been rethinking how we approach metal spin-forming, modifying machinery and investing in tooling which now allows us to form a wide variety of metals either as standalone cylinders or composite overwrapped pressure vessels.” states Andrew Coors, CEO of Steelhead Composites. “We are proud to be able to offer this capability to our product offerings or as a contract service.”

 

Spin-forming is a metal forming process in which a metallic tube is turned into a “bottle” with necked ends often with no welds or seams. The tube is rotated fast on a spindle and heated with gas torches while being gradually formed into the desired shape. A servo-controlled robotic arm with a forming wheel contacts the tube and forms the necked ends. Spin-forming does not remove any material. This is critical to industries, such as Aerospace & Defense, who can capitalize on removing processes and potential failure points from welding in the variety of applications in which cylinders are used.

 

“Our standard products use aluminum liners which we then reinforce with composites” said Dr. Kaushik Mallick, Head of Engineering, “but aluminum is not optimal for all applications. We use advanced material analysis and design capabilities, allowing us to now manufacture a broader suite of seamless cylinders with characteristics optimized to the customer’s application.”

 

Steelhead is now producing steel-lined composite overwrapped vessels for high cycle life applications while still cutting significant weight from systems using traditional steel vessels. Steelhead has also successfully formed seamless stainless-steel vessels for corrosive applications. Finally, Steelhead is manufacturing seamless titanium liners, moving towards titanium-lined composite overwrapped pressure vessels for aerospace applications under their AS 9100 – Rev D quality system.

 

About Steelhead Composites

Steelhead Composites is a world class advanced manufacturing company, based in Golden, Colorado (USA). Steelhead is dedicated to the design, manufacturing and testing of specialty lightweight hydraulic components and composite pressure vessels to be used for weight-sensitive energy and fuel storage applications. Our specialties include lightweight bladder, diaphragm and piston accumulators, hydrogen storage vessels for fuel cells, gas storage and transport, and other composite structures. We also offer a full array of technical services in vessel design, metal spin- forming, filament winding, prototyping and testing of high pressure vessels.

 

For more information, visit www.steelheadcomposites.com.

 

Contact Steelhead Composites

Marisa Veni Sundy, Director of Business Development

Phone: +1-720-524-3360

Email: msundy@steelheadcomposites.com

 

White Paper: Enabling Hydraulics for Robotics and Prosthetics with Lightweight Composite Diaphragm Accumulators

ENABLING HYDRAULICS FOR ROBOTICS AND PROSTHETICS WITH LIGHTWEIGHT COMPOSITE DIAPHRAGM ACCUMULATORS

Click below to read full white paper:

 

JFPS White Paper 11 2017

 

Contact Steelhead Composites 

Marisa Veni Sundy, Director of Business Development

Phone: +1-720-524-3360 / Email: msundy@steelheadcomposites.com

Steelhead Composites Winds First Recycled COPV

STEELHEAD WINDS FIRST RECYCLED COPV. COLLABORATION WITH VARTEGA AND MICHELMAN

Golden, CO –Steelhead Composites in partnership with Vartega Inc., is excited to debut the first composite overwrapped pressure vessel (COPV) manufactured from continuous recycled carbon fiber tow at the 2017 SAMPE from May 22-25 in Seattle, Washington. Representatives from Steelhead will be available for questions as well as .  Andrew Maxey, President of Vartega Inc., to discuss the technology on a panel.

Steelhead Composites fabricated a type 3 COPV using only recycled continuous carbon fiber tow supplied by Vartega Inc. The fiber was recycled with Vartega Inc’s proprietary process, and was sized by Michelman. This collaboration marks the first time that waste continuous tow carbon fiber towpreg has been reclaimed, recycled, and put back into the original manufacturing process. Recycled carbon fiber has been relegated to secondary products as chopped fiber or filler to date, but this important milestone sets a new precedent for the future of continuous carbon fiber tows.

TEAM WORK

“This project was an excellent demonstration of both the utility of recycled carbon fiber in end-use products and the value of industry cooperation when bridging technical hurdles. Michelman and Steelhead’s expertise were invaluable, and we are excited about expanding these relationships as scale-up and optimization continue.” – Sean Kline, Vartega Inc Vice President of Engineering

 

PRODUCT DEVELOPMENT

“The project team took this vessel from concept to reality in just a few short months. I am extremely proud of everyone involved for their hard work and diligence to bring this all together. We will now take this success and go bigger. We’re planning a scale-up of our recycling process that should allow us to wind a much larger vessel in the not-too-distant future.” – Andrew Maxey, Vartega Inc President

 

PROCESSING

“The recycled fiber From Vartega processed very well with the sizing from Michelman. It was handled just like any other dry fiber would be in a traditional wet winding set up, and there were no issues with fraying or splitting. This recycled fiber could have been virgin tow from the manufacturer.” Jake Schrader, Steelhead Product Development Specialist

 

About SAMPE

SAMPE Seattle is the only technical conference and exhibition exclusively dedicated to advanced materials and processes. Over 250 exhibiting companies showcase their products and solutions during this event. Furthermore, the technical conference features the latest technologies and research advancements in the industry.

Professionals from throughout the advanced materials and processes industry attend SAMPE Seattle to find new solutions, learn about the technology that will shape future projects, and engage in meaningful face-to-face networking opportunities. Plan to attend SAMPE Seattle and get inspired by new ideas, technologies, and products. 

 

About Steelhead Composites

Steelhead Composites is a world class advanced manufacturing company, based in the heart of Golden, Colorado (USA). Steelhead is dedicated to the design and manufacturing of specialty lightweight hydraulic components and composite pressure vessels to be used for weight-sensitive energy and fuel storage applications. Our specialties include lightweight bladder, diaphragm and piston accumulators, mobile CNG fuel storage and transport, gas bottles, aluminum liners and accessories. We also offer a full array of technical services in vessel design, metal spinforming, filament winding, prototyping and testing of high pressure vessels. For more information, visit www.steelheadcomposites.com To book an appointment, contact Marisa Veni Sundy.

Contact Steelhead Composites

Marisa Veni Sundy, Director of Business Development

Phone: +1-720-524-3360

Email: msundy@steelheadcomposites.com

About Vartega Inc

Vartega Inc is a recycler of advanced materials – specifically strong and lightweight carbon fiber – used in the aerospace, automotive, wind energy, and sporting goods industries. Founded in July 2014, Vartega has developed patent pending recycling technology to address the 15,000 metric tons of carbon fiber waste that is being landfilled and incinerated every year. Vartega’s technology uses a low energy chemistry-based process to free carbon fiber filaments for use in carbon fiber nonwoven fabrics, yarns, thermoplastic pellets, and 3D printing filaments. Materials utilizing Vartega’s low-cost recycled carbon fiber can be used to lightweight automobiles resulting in improved fuel economy and reduced emissions. For more information, visit www.vartega.com.

About Michelman

Michelman is a global developer and manufacturer of environmentally friendly advanced materials for industry, offering solutions for the coatings, printing & packaging and industrial manufacturing markets. The company’s surface additives and polymeric binders are used by leading manufacturers around the world to enhance performance attributes and add value in applications including wood and floor care products, metal and industrial coatings, paints, varnishes, inks, fibers and composites. Michelman is also well-known as an innovator in the development of barrier and functional coatings, as well as digital printing press primers that are used in the production of consumer and industrial packaging and paper products, labels, and commercially printed materials. Michelman serves its customers with production facilities in North America, Europe and Asia, product development and technical service centers in several major global markets, and a worldwide team of highly trained business development personnel.  For more information, visit www.michelman.com

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PowerMax Series Receives CE Certification

POWERMAX RECEIVES CE CERTIFICATION

The CE Mark is internationally recognized as a standard for safety and quality.  In Q1, Steelhead Composites received certification under the European Pressure Equipment Directive (PED)  97/23/EC for the PowerMax series of composite pressure vessels.  Keeping in line with Steelhead’s core values of safety and customer satisfaction, the PowerMax series was subject to a rigorous certification program in which the design and performance of the vessels were verified by an approved Notified Body of the European Union.  Upon completion of the evaluation period, Steelhead was presented with the proper CE certifications to allow for serial production of the vessels under the PED. 

All vessel lengths in the PowerMax series can be ordered specifying compliance to the PED, allowing Steelhead to better meet the needs of international customers and distributors.  Steelhead Composites maintains a Quality Management System certified to ISO 9001:2008.  For further inquiries, please contact Steelhead Composites.

 

Filament Winding

FILAMENT WINDING

Steelhead Composites is a leader in filament wound pressure vessel manufacture and design and we have the expertise to manufacture pressure vessels to your specifications. We fabricate our carbon fiber pressure vessels with a sophisticated four-axis filament winder. Our filament winding machine can wind three vessels simultaneously, and can place up to 235 feet per second of either tow-preg or wet fiber. We can handle vessels up to 30 inches outside diameter and 10 feet long. Our advanced software allows us to design complex fiber patterns for COPV’s of almost any shape, including asymmetric features and curves. 

Steelhead Composites has a proven track record in contract manufacturing. One design contract for a customer was a durable, light-weight pressure vessel that saved significant weight over the all-metal alternative. We designed and fabricated the liner and the composite overwrap. Another manufacturing project Steelhead Composites completed was wet-winding of a customer’s brand new carbon fiber tank design. The customer had a short deadline, and we helped them iterate on a tight schedule to meet their project goals.

We invite you to let us build your COPV’s. Steelhead Composites can design a pressure vessel from scratch fit your design envelope, or we can manufacture a COPV to your exacting specifications. We can assist in material selection, pattern design, and fabrication methods. Steelhead Composites can fabricate one-off vessels or a run of one thousand. We look forward to manufacturing your next pressure vessel!

By: Jake Schrader